CWS Metallurgy & Material Properties Flashcards
6 cards from real CWS practice questions. Tap to flip, then mark Knew It or Still Learning โ missed cards come back until you master them.
Read the first 6 CWS Metallurgy & Material Properties flashcards as text
Which type of stainless steel is generally considered non-magnetic and cannot be hardened by heat treatment?
Answer: Austenitic stainless steel
Austenitic stainless steels (300 series) have a face-centered cubic (FCC) structure that makes them non-magnetic and not hardenable by heat treatment.
What welding phenomenon is characterized by intergranular cracking in the HAZ of nickel-base alloys during welding?
Answer: Liquation cracking
Liquation cracking occurs in the partially-melted zone (PMZ) of the HAZ when low-melting-point constituents at grain boundaries liquefy during welding.
A CWS supervisor is working with ASTM A36 and A514 steel in the same structure. What is the correct filler metal selection for a critical joint between these two steels?
Answer: Match the weaker A36 steel
When joining dissimilar strength steels, the filler metal should match the lower-strength base metal (A36) to maintain joint ductility and avoid cracking.
What is 'lamellar tearing' and in what base metal orientation does it most commonly occur?
Answer: Subsurface cracking from through-thickness stress on plate with low short-transverse ductility; occurs in the Z-direction
Lamellar tearing is subsurface cracking caused by through-thickness (Z-direction) tensile stress in rolled plate with non-metallic inclusions aligned parallel to the surface.
What does a high carbon equivalent (CE > 0.45) indicate about a steel's weldability?
Answer: Increased susceptibility to hydrogen-induced cold cracking, requiring preheat
A carbon equivalent above 0.45 indicates the steel will harden significantly in the HAZ, making it susceptible to hydrogen-induced cold cracking and requiring preheat.
Which welding process is most commonly associated with hydrogen-induced cracking due to inherent hydrogen sources in the consumables?
Answer: SMAW with cellulosic (EXX10) electrodes
Cellulosic SMAW electrodes (EXX10) have high cellulose content that produces significant hydrogen, making HICC a major concern when used on hardenable steels.