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Material Handling Flashcards

7 cards from real CWLP practice questions. Tap to flip, then mark Knew It or Still Learning โ€” missed cards come back until you master them.

Read the first 7 Material Handling flashcards as text
  1. Which load capacity factor must be de-rated when a forklift operates with an extended load center?

    Answer: Nameplate rated capacity

    The nameplate rated capacity is based on a standard 24-inch load center and must be de-rated when loads extend farther from the mast.

  2. A warehouse uses a gravity roller conveyor on a slight decline. What is the PRIMARY advantage of this system?

    Answer: It can handle heavy unit loads without power

    Gravity roller conveyors use slope and gravity to move goods without electricity, reducing energy costs for appropriate applications.

  3. What does the term 'unit load' mean in material handling?

    Answer: Multiple items assembled into one load for handling as a single entity

    A unit load combines multiple items (on a pallet, in a container, or wrapped together) so they can be moved, stored, and controlled as a single entity.

  4. During a pre-shift inspection, a forklift operator notices a hydraulic fluid leak under the mast. The correct action is to:

    Answer: Tag the unit out of service and notify maintenance

    Any hydraulic leak must result in the equipment being taken out of service immediately, as it is a safety hazard and can lead to sudden mast failure.

  5. Which warehouse storage method is BEST for items with a high turnover rate that occupy a full pallet?

    Answer: Selective pallet racking

    Selective pallet racking provides direct access to every pallet, making it ideal for high-turnover SKUs that need frequent picking.

  6. What is the main purpose of a dock leveler in a warehouse loading dock?

    Answer: To bridge the height and gap difference between the dock and trailer floor

    A dock leveler bridges the height and gap difference between the warehouse dock and the truck trailer floor, enabling safe movement of forklifts and equipment.

  7. Which ergonomic principle is MOST important when designing a manual picking station to reduce worker injury?

    Answer: Keeping frequently picked items within the power zone (knuckle to shoulder height)

    The power zone (between knuckle and shoulder height) minimizes strain on the back and shoulders, reducing injury risk for repetitive picking tasks.