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Certified Six Sigma Black Belt MCQ Flashcards

7 cards from real Certified Six Sigma Black Belt Exam practice questions. Tap to flip, then mark Knew It or Still Learning — missed cards come back until you master them.

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  1. What does a Weibull shape parameter (β) less than 1 indicate about a product's failure pattern?

    Answer: Infant mortality — decreasing failure rate over time

    β < 1 in the Weibull distribution indicates decreasing failure rate, characteristic of early-life or infant mortality failures.

  2. Which mistake-proofing (poka-yoke) method prevents an error from being passed to the next operation?

    Answer: Control method

    The control method physically prevents the defect from moving forward, while warning methods only alert the operator.

  3. In ANOVA, the F-statistic is calculated as:

    Answer: Between-group variance / Within-group variance

    The F-statistic is the ratio of between-group (treatment) mean square to within-group (error) mean square.

  4. When calculating process sigma level, a 1.5 sigma shift is typically applied because:

    Answer: Long-term processes drift up to 1.5σ from their short-term mean

    Motorola's empirical finding is that processes shift up to ±1.5σ over time due to factors like tool wear and material variation.

  5. A Black Belt is conducting a DOE and wants to estimate the effect of a two-factor interaction. What is the minimum number of runs required?

    Answer: 4

    A 2^2 full factorial (4 runs) is the minimum to estimate main effects and a two-factor interaction with two factors.

  6. Which quality cost category includes the cost of scrap, rework, and warranty repairs?

    Answer: Internal failure costs (for scrap/rework) and external failure costs (for warranty)

    Scrap and rework are internal failure costs (before delivery); warranty repairs are external failure costs (after delivery).

  7. In a transfer function Y = f(X), what does the Black Belt's role in Six Sigma primarily focus on?

    Answer: Identifying and controlling the critical Xs that drive Y

    Six Sigma's core principle is that outputs (Y) are determined by inputs/process variables (X), so improvement comes from managing the Xs.