ASE Practice Test (B3: Non-Structural Analysis & Damage Repair)

Question 1

What is the FIRST step in analyzing non-structural damage?

Accepted Answer

Perform a complete visual inspection of all damage

Answer

Begin pulling damaged panels immediately

Answer

Remove all damaged parts

Answer

Mix filler materials

Question 2

Which tool is MOST appropriate for measuring minor panel misalignment?

Accepted Answer

Dial caliper

Answer

Tape measure

Answer

Rubber mallet

Answer

Paint thickness gauge

Question 3

What is the MAXIMUM recommended thickness for body filler application?

Accepted Answer

1/4 inch (6mm)

Answer

1/2 inch (12mm)

Answer

1 inch (25mm)

Answer

No maximum thickness

Question 4

When repairing plastic bumper covers, what is the purpose of using a flex additive?

Accepted Answer

To maintain the component's flexibility

Answer

To speed up drying time

Answer

To increase adhesion to metal

Answer

To reduce material cost

Question 5

What is the proper sequence for dent repair using body filler?

Accepted Answer

Remove paint, straighten metal, apply filler, sand, prime

Answer

Apply filler, then sand, then prime

Answer

Prime first, then apply filler

Answer

Sand, apply filler, then remove paint

Question 6

Which safety equipment is REQUIRED when mixing and applying body filler?

Accepted Answer

Respirator with organic vapor cartridges

Answer

Safety glasses and nitrile gloves

Answer

Steel-toe boots only

Answer

No special equipment needed

Question 7

What is the purpose of using a stud welder in dent repair?

Accepted Answer

To create pull points for dent removal

Answer

To weld panels together

Answer

To measure panel thickness

Answer

To apply body filler

Question 8

When should heat be applied during metal straightening?

Accepted Answer

Only when absolutely necessary and below 600°F

Answer

Always, to make metal more pliable

Answer

Continuously during the entire repair

Answer

Never, heat should never be used

Question 9

What is the FINISHING grit for sanding body filler before primer?

Accepted Answer

180 grit

Answer

36 grit

Answer

80 grit

Answer

400 grit