Certified Six Sigma Black Belt Exam General 2 — Questions and Answers
Question 1: In the DMAIC cycle, which phase focuses on identifying root causes of defects using data analysis tools?
- Define
- Measure
- Analyze (Correct answer)
- Improve
Correct answer: Analyze
The Analyze phase uses statistical tools like fishbone diagrams and hypothesis testing to identify and verify root causes.
Question 2: Which Six Sigma metric represents the number of defects per million opportunities (DPMO) at a Six Sigma quality level?
- 3.4 (Correct answer)
- 6.0
- 233
- 66,807
Correct answer: 3.4
A true Six Sigma process produces no more than 3.4 DPMO, accounting for a 1.5 sigma long-term shift.
Question 3: A Black Belt is conducting a hypothesis test and sets alpha (α) = 0.05. What does this significance level represent?
- The probability of a Type II error
- The power of the test
- The acceptable probability of rejecting a true null hypothesis (Correct answer)
- The confidence interval width
Correct answer: The acceptable probability of rejecting a true null hypothesis
Alpha is the significance level representing the probability of committing a Type I error — rejecting a true null hypothesis.
Question 4: Which tool is most appropriate for prioritizing potential failure modes by their Risk Priority Number (RPN)?
- Control chart
- FMEA (Correct answer)
- SIPOC
- Affinity diagram
Correct answer: FMEA
Failure Mode and Effects Analysis (FMEA) calculates RPN by multiplying Severity, Occurrence, and Detection ratings to prioritize risks.
Question 5: What is the primary purpose of a Box-Cox transformation in Six Sigma analysis?
- To center the process mean at the target
- To normalize non-normal data before parametric testing (Correct answer)
- To convert attribute data to variable data
- To calculate process capability
Correct answer: To normalize non-normal data before parametric testing
The Box-Cox transformation applies a power function to non-normal data to make it approximately normal, enabling valid parametric analysis.
Question 6: In regression analysis, what does an R² value of 0.85 indicate?
- 85% of the variation in Y is explained by the model (Correct answer)
- The correlation coefficient is 0.85
- The model has 85% accuracy in predictions
- 15% of data points are outliers
Correct answer: 85% of the variation in Y is explained by the model
R² (coefficient of determination) indicates that 85% of the variability in the response variable is explained by the predictor variables in the model.
Question 7: Which phase of DMAIC is primarily responsible for establishing baseline process capability metrics?
- Define
- Measure (Correct answer)
- Analyze
- Control
Correct answer: Measure
The Measure phase collects data and calculates baseline metrics like Cp, Cpk, and sigma level to quantify current process performance.
In the DMAIC cycle, which phase focuses on identifying root causes of defects using data analysis tools?